Case study

Energy Management

Icon 1Reduced energy cost
Icon 2Flattened peak demand
Icon 3Overall efficiency improvement

Challenge

A leading warehouse management company faced rising energy costs due to inefficient equipment usage and uncontrolled charging cycles for electric forklifts. With multiple high-consumption processes running simultaneously, peak demand charges were escalating. The challenge was to develop an intelligent system that could analyze operational data in real time and dynamically optimize energy usage without disrupting productivity.

Solution

We developed an AI-powered optimization engine that combines machine learning with mathematical scheduling models. The system predicts energy consumption, identifies peak loads, and dynamically reschedules charging and equipment operation to off-peak hours. Integrated with existing warehouse systems, the solution runs in real time or near real time, ensuring continuous operations while reducing energy waste and avoiding peak demand charges. 

Impact

The AI solution reduced energy costs by 27%, flattened peak demand, and improved overall efficiency—delivering sustainable savings without requiring infrastructure changes or disrupting daily warehouse operations. 
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